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End-to-End Manufacturing Engineering

Precision Engineering Services

"Your Design, We Create" — From initial CAD drawing review to raw material procurement, hot forging, multi-axis CNC machining, zero-defect quality inspection, and export packaging.

±0.005mm CNC Precision Tolerance
250 Tons Hot Forging Capacity
1,000 Tons/Yr Annual Production Capacity
100% Gauge & CMM Quality Testing
Structured Engineering Process

How Your Blueprint Becomes Reality

Our streamlined 6-stage contract manufacturing process guarantees rapid delivery and zero-defect precision.

STEP 01

CAD & Drawing Audit

Our engineering team reviews your 2D/3D CAD files for DFM optimization and exact tolerances.

STEP 02

Prototype Sign-off

Rapid sample manufacturing complete with dimensional test reports for client sign-off.

STEP 03

Alloy Procurement

Sourcing certified spectro-tested Free Cutting, DZR, or Lead-Free brass extrusions.

STEP 04

Forging & Machining

Precision press forging and multi-axis CNC lathe turning maintaining ±0.005mm micro-precision.

STEP 05

Plating & Degreasing

Custom surface plating (Nickel, Chrome, Tin) followed by ultrasonic degreased washing.

STEP 06

100% Quality & Export

Full optical projector & gauge audit, sea-worthy pallet packing, and international shipping.

Core Capabilities

Our 7 Technical Engineering Divisions

State-of-the-art infrastructure operating 100% on clean solar power in Jamnagar, Gujarat.

Design & Development
Step 01
📐

Design & Development

Complete 2D/3D CAD drawing analysis, rapid prototyping, and Design for Manufacturability (DFM) optimization to realize your custom engineering specifications.

CAD Formats: STEP, IGES, DXF, DWG, SLDPRT, PDF
  • 2D & 3D CAD/CAM Drawing Analysis within 24 Hours
  • Design for Manufacturability (DFM) Optimization
  • Rapid Prototype Development & Sample Sign-off
Raw Material Supply
Step 02
🧱

Raw Material Supply

Procurement of certified prime-grade Free Cutting Brass (IS 319, CZ 121, CuZn39Pb3), DZR Brass, RoHS Lead-Free Brass, Stainless Steel 304/316, and Aluminum.

Alloys: Free Cutting Brass (IS 319 / CZ 121), DZR, RoHS Lead-Free, SS 304/316
  • Certified Prime Non-Ferrous Extruded Rods & Billets
  • Dezincification Resistant (DZR) & Lead-Free Eco Alloys
  • Complete 3.1 Spectro Chemical Mill Test Certificates
Casting
Step 03
🔥

Casting

High-density non-ferrous sand casting, investment casting, and gravity die casting for intricate valve bodies, fittings, and specialized industrial blanks.

Methods: Sand Casting, Investment Casting, Gravity Die Casting
  • High-Density Non-Ferrous Casting for Complex Valve Bodies
  • Smooth Surface Finish & Void-Free Internal Structure
  • Custom Pattern Tooling & Heavy Blank Production
Forging
Step 04
🔨

Forging

Precision hot brass forging and closed-die press forging for high-strength, void-free metal components built for extreme hydraulic and pneumatic pressures.

Capacity: Closed-Die Forging Presses up to 250 Tons
  • Hot Brass Press Forging up to 250 Tons Capacity
  • Grain-Aligned Structural Strength for High Pressures
  • Zero Porosity Blanks for Hydraulic & Gas Fittings
Machining
Step 05
⚙️

Machining

Multi-axis CNC turning lathe centers, Swiss-type automatic lathes, and rotary transfer machining delivering ±0.005mm micro-tolerances.

Precision: Micro-Tolerances up to ±0.005mm (5 Microns)
  • Multi-Axis CNC Lathes & Swiss-Type Sliding Head Machines
  • Rotary Transfer Automatic Turning Lathes
  • High-Speed Precision Threads (Metric, NPT, BSPP, BSPT)
Inspection & Quality Assurance
Step 06
🔬

Inspection & Quality Assurance

Comprehensive quality testing using CMM machines, optical profile projectors, thread plug/ring gauges, and hydrostatic pressure test rigs.

Inspection: CMM Calibration, Optical Projectors, Thread Plug & Ring Gauges
  • 100% Thread Plug & Ring Gauge Verification
  • Optical Profile Projectors & Surface Roughness Testers
  • Hydrostatic Leak Testing up to High BAR Pressure Ratings
Assembling & Packing
Step 07
📦

Assembling & Packing

Sub-assembly fitting with O-rings & seals, ultrasonic degreased cleaning, and custom sea-worthy export blister/box packaging.

Plating: Electro-Nickel, Polished Chrome, Bright Tin, Ultrasonic Cleaning
  • Multi-Component Sub-Assembly & O-Ring Fitting
  • Ultrasonic Degreasing & Eco-Friendly Anti-Tarnish Finish
  • Sea-Worthy Heavy Duty Export Box & Pallet Packaging
"Your Design, We Create"

Have a Custom Technical Drawing or Specific Tolerance Requirement?

Send us your STEP/PDF CAD engineering drawings. Our technical estimation team in Jamnagar will provide a detailed quote within 24 hours.

Contact Engineering Team
Engineering & Technical FAQs

Technical & Process Questions Answered

Detailed answers regarding our engineering capabilities, CAD evaluation, machining tolerances, surface plating, and quality testing.

What CAD file formats do you accept for engineering drawing evaluation?

We accept STEP, IGES, DXF, DWG, SLDPRT, and PDF engineering drawings. Our engineering team conducts full Design for Manufacturability (DFM) reviews within 24 hours.

What is the difference between Hot Brass Forging and CNC Machining for complex parts?

Hot brass forging provides superior structural grain alignment and void-free density for high-pressure components like valve bodies, while CNC machining delivers ultra-precise dimensional tolerances up to ±0.005mm.

What maximum precision tolerances can your CNC sliding head lathes achieve?

Our multi-axis CNC sliding head lathes and rotary transfer machines achieve tight tolerances down to ±0.005mm (5 microns) with consistent repeatability across high-volume production runs.

What custom surface plating options do you provide for brass parts?

We offer electro-nickel, polished chrome, bright tin, silver plating, passivation, ultrasonic degreasing, and eco-friendly anti-tarnish protective coatings.

Do you perform hydrostatic and pneumatic leak testing on valve and fitting assemblies?

Yes, 100% of our fluid control valves and pressure fittings undergo hydrostatic pressure testing and bubble leak tests up to designated BAR ratings before final packaging.

Request For Quote

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